STEATITE HF-82


Mill Lining Blocks
Grinding Media

 

What is Steatite ?


Jyoti Steatite grade HF-82 ceramic composite corresponds to German steatite ceramic grade KER 221. It is a low loss alkali free fused magnesium silicate material, tough, hard and dense ceramic.

Jyoti's Steatite ceramic mill lining blocks and grinding media are ideal performance partners.


STEATITE

Manufacturing Process

Steatite is a magnesium meta silicate composite formulated from selected quality of soapstone, china clay, barium carbonate and other chemicals in its residual. The raw mix composite is wet milled to micro fine particle size. The composite slurry is spray dried in micro processor controlled spray dryer to form homogeneous free flowing spherical granules. Such granules are pressed in T.C. moulding tools in automatic uniaxial dry powder compacting presses, under high compaction pressure.

The pressed mill lining bricks and grinding media are sintered at around 1350°C in gas fired high temperature shuttle - tunnel kilns in natural oxidising atmosphere to form an impervious, vitrified, tough, non porous, dense hard material. Due to its mechanical strength and other relative features steatite ceramic is found most suitable ceramic composite for production of ball mill linings and grinding media.

The true value of mill lining and grinding media is measured by length of trouble free service in relation to mill production output.


Typical Properties

Material Properties

Units

Steatite
Colour

- Off White
Specific Gravity -

2.7
Water absorption

% 0.0
Flexural strength

Kg/cm2 1,300
Compressive strength

Kg/cm2 8,500
Hardness

HV10 520
Coefficient of linear thermal expansion (20°C-1000°C)

X10-6/°C 8.5
Safe operating temperature (No Load)

°C 1,050
Dielectric strength (20°C)5 mm thick

KV/mm 6
Dielectric constant (20°C: 1MHZ)

- 6
Dissipation factor 20°C: 1MHZ

- 0.0004
Volume resistivity (20°C)

Ohm-cm 1013

Hardness Comparison

Material Moh Hardness
Diamond 10
Sapphire 9
Duralox 9
Topaz 8
S t e a t i t e 7.5
Quartz 7
Tool steel 6.5
Silica 6.0
Glass 5.5
Carbon Steel 5.5
Limestone 3.4
Copper 3
Gypsum 2
Talc 1


Chemical Properties
  SiO2 : 61.50%
  MgO : 27.40%
  BaO : 3.20%
AL2O3 : 6.80%
  Fe2O3 : 0.50%
  Na2O : 0.10%
  CaO : 0.50%

 

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