Jyoti Ceramic

About Inorganic Ceramic Adhesive Cements

Inorganic Ceramic adhesive cements are made from selected high quality material consisting of binders, additives and chemicals to exhibit typical characteristics like high adhesion, excellent bonding strength, high temperature resistance, thermal and electrical insulation etc.

Our range of chemical setting inorganic ceramic adhesive cements, are ideal for potting, bonding, sealing and coating applications because these cements contain a catalyst which hardens the mass or solidifies as needed for the application. Heat may be applied gradually to accelerate the curing process. These cements are made of either a single component or two components.

Inorganic ceramic adhesive cements are used for cementing,adhesing applications because they known to perform better at high temperature as compared to conventional polymer adhesive cements, at high temperatures.moreover,they are non toxic,non hazardous,non flamable & user friendly

Advantages in using Ceramic Adhesive Cements :

  • They are non-toxic, non-hazardous, non-flammable and user friendly
  • Temperature resistance is approximately 15 times higher than most epoxy adhesives
  • High Di-electric strength above 1000volts/mm
  • Curing time may be adjusted to suit needs of application or user
  • Thermal conductivity up to 20 btu in / ft^2 / hr / °F

Criteria for selection

  • Nature of the application-Joining,sealing,insulation,coating etc
  • Maximum service temperature required from the ceramic adhesive cement

Jyalucem-20

Alumina Based - Single Component - Heat Curing

Jyalucem-20 is an inorganic, low temperature (200°C / 392°F) curing, high temperature resistant Inorganic Ceramic Adhesive Cement.

After proper curing, this cement imparts high bonding strength, thermal shock resistance and a hard surface.

It is available in a Micro-fine dry powder form, to be mixed with clean tap water, in the ratio specified below :

Mixing Ratio :

Jyalucem-20 Powder Clean tap water
80 parts by wt. 20 parts by wt.

Method :

Mix the cement powder thoroughly with clean tap water in the above mentioned ratio to prepare a smooth uniform paste of tooth paste consistency. Apply this paste with a suitable tool like a spatula, on thoroughly cleansed and abraded parts to be cemented and air dry them for 4 to 5 hours at an ambient temperature (25°C- 40°C/ 77°F -104°F).

Curing :

Heat cure, the cemented parts at approximately 200°C (392°F) in an oven for 2–3 hours and maintain the same temperature for 30 mins to 1 hour. Due to the moisture that may be entrapped during the curing process, it is best to raise the temperature of the heating system very gradually from room temperature to 200°C (392°F) to prevent development of cracks in the cemented area.

Caution :

Do not use excess quantity of water while mixing the cement for it will increase shrinkage and reduce mechanical strength.

Applications :

Jyalucem-20 is ideal for high temperature cementing / sealing / bonding of ceramic to ceramic, ceramic to metal, ceramic to glass, glass to glass, glass to metal, & refractories.

  • Potting of lamps into lamp housing.
  • Encapsulation of resistor wires & electrical heating element
  • Lining of furnace walls and doors.
  • Potting elements into base.

Characteristics :

  • High thermal conductivity
  • Maximum service temperature 1575°C (2867°F)

Jyalucem-20 ceramic adhesive cement applied on electrical ceramic heater parts for joining / encapsulating

Physical & Chemical Properties :

Chemical composition Alumina based
Colour White
Density 2.44 gms / cc
Shrinkage 0.5 - 1.5 %
Service temperature > 1575°C / 2867°F
Co-efficient of thermal expansion 7-8 x 10-6 /°C
(100°C - 500°C / 212°F- 932°F)
Compressive Strength 3400 PSI
Dielectric constant 8
Dielectric strength 450 volts / mm(at 21°c)
Resistivity 3 x 10" ohms - cm at r.t
Chemically resistant to All acids & alkalies except Hydrocloric Acid
Thermal Conductivity 10-12 w/m/°k

Cleaning :

All pots and tools used for mixing the cement paste should be thoroughly cleansed with detergent and water before the cement cures.

Packaging :

Jyalucem -20 cement is packed in 1, 5, 10 & 25 kgs. strong air tight HDPE plastic pails.

Storing :

Jyalucem -20 powder has a shelf life of one year, when stored in air tight containers in a dry location at ambient temperature.

Disclaimer :

The information given herein is based on the results obtained from our R&D lab & is believed to be reliable. However, since the conditions of application and use of Jyalucem-20 is beyond our control, we cannot stand warranty or accept representation regarding the results obtained by the use of the product, or that such use will not infringe on any patent. This information is provided in good faith that the user will evaluate the material through testing and determine the suitability of the product before use. Liability of Jyoti Ceramic Industries ceases for any damage, injury etc. caused by the mishandling of the product. Jyoti Ceramic Inds. Pvt. Ltd. disclaims any warranty of merchantability or fitness for particular application.

Zircocem-1

Zircon Based - 2 Components - Cold Curing

Zircocem-1 is a 2 component, zircon based, inorganic ceramic adhesive cement with chemical setting having low thermal expansion. Its 2 components consist of a fine dry powder (Part I) and a liquid (Part II) as the curing agent to be mixed together to form the cementing paste, in the specified ratio as given below:

Mixing Ratio :

Powder (Part I) Liquid (Part II)
2 Parts by wt. 1 part by wt.
80 Gms by wt. 40 gms by wt

Method :

Shake the liquid (Part II) thoroughly before weighing and place in a clean dry container. Add the Zircocem-1 (Part I) powder gradually to this weighed liquid (part II) and mix thoroughly to make a smooth uniform paste of tooth paste consistency. Mixing can be done manually using a spatula or in a mixer at a slow speed. Use the cement paste immediately.

Caution :

Do not use excess quantity of liquid for it will reduce the mechanical strength and the cement may fail to adhere properly. Do not attempt to re- temper by adding more liquid to the cement paste. However, this cement can be mixed to a marginally thinner consistency by regulating the quantity of the (Part II) liquid component.

Curing :

Since Zircocem-1 ceramic adhesive cement is very quick to dry, it is important to finish the mixed quantity within 15-20 minutes of mixing, before it hardens. Leave the cemented parts to air-dry for a period of 18-24 hours at ambient temperature. If the ambient temperature is lower than 25°C/77°F, gentle oven heating at 90°C (194°F) for 1½ to 2 hours may be implemented. Do not apply direct heat and avoid steaming of entrapped moisture while drying, as this may develop cracks on the cemented areas.

Applications :

Zircocem-1 is ideal for high temperature cementing / sealing / bonding of ceramic to ceramic, ceramic to metal, ceramic to glass, glass to glass, glass to metal, & refractories.

  • Fixing of Halogen Lamp- Cap, embedding electrical heating elements, wire wound resistors etc.
  • Lining & maintenance of furnaces, kilns, refractories

Characteristics :

  • Excellent chemical and thermal shock resistance
  • Adhering glass to glass, glass to ceramic, ceramic to ceramic, glass to metal, ceramic to metal etc.
  • Maximum service temperature 1250°C (2282°F)
  • Excellent mechanical strength.

Zircocem-1 adhesive cement & halogen glass lamp parts joined to ceramic caps / holder

Typical Properties :

Colour Off White
Density 2.26 gms/cm3
Water Absorption Approx 10- 12 %
Compressive Strength 274 kgs/cm2
Linear Shrinkage 0.50% to 0.70%
Tensile Strength 32 kgs/cm2
Maximum service temperature 1250°C / 2282°F
Dielectric constant 5.0 - 7.0
Dielectric strength
At 21°C (70°F) 980 to 2000 Volts/mm
At 399°C (750°F) 490 to 980 Volts/mm
At 801°C ( 1475°F) 510 Volts/mm
Co-efficient of thermal expansion
( 25°C - 1000°C / 77°F - 1832°F)
4.5 – 5 x 10-6 / °C
Volume Resistivity
At 21°C (70°F) 107 - 109 ohm-cm
At 399°C (750°F) 104 - 106 ohms - cm
At 810°C (1475°F) 102 - 103 ohms - cm
Thermal conductivity7-8 w/m/°k

Cleaning :

All pots and tools used for mixing the cement paste should be thoroughly cleansed with detergent and water before the cement cures.

Packaging :

Zircocem-1 adhesive (part I) cement powder is available in 1, 5 and 25 Kgs. strong air tight HDPE plastic containers. ZIRCOCEM-1 (part II) liquid is supplied in proportionate quantity in strong airtight plastic containers.

Storing :

Zircocem-1 powder (part I) and liquid (part II) have a shelf life of one year when stored in air tight original containers in dry conditions at ambient temperature

Disclaimer :

The information given herein is based on the results obtained from our R&D lab & is believed to be reliable. However, since the conditions of application and use of Zircocem-1 is beyond our control, we cannot stand warranty nor accept representation regarding the results obtained by the use of the product, or that such use will not infringe on any patent. This information is provided in good faith that the user will evaluate the material through testing and determine the suitability of the product before use. Liability of Jyoti Ceramic Industries ceases for any damage, injury etc. caused by the mishandling of the product. Jyoti Ceramic Inds. Pvt. Ltd. disclaims any warranty of merchantability or fitness for particular application.

Zircocem-5

Zircon Based - Single Component - Ambient Temperature Curing

Zircocem-5 is a zircon based, single component Cement which is non-corrosive, is resistant to high temperatures and high thermal shocks and cures by internal chemical setting. Ideal for bonding, joining, sealing of glass to glass, glass to ceramic, glass to metals, ceramic to ceramic, and ceramic to metals (except aluminium). Since, its chemical setting time is indefinite, and final curing occurs anytime between 18 to 24 hours, it is ideal for thin film bonding and coating from 2 to 125 mils thickness.

This single component cement is available in a fine dry powder form. Mix the Zircocem-5 powder with clean tap water in the ratio specified below :

Mixing Ratio :

Zircocem-5 Powder clean tap water
80 parts by wt. : 20 parts by wt.

Method :

Mix the Zircocem-5 powder and water thoroughly with suitable mixing tool to form smooth uniform paste as per desired consistency for cementing application. One can regulate the quantity of water depending upon the consistency required for method of application like trowelling, brushing or spraying. For better adhesion ensure that the parts to be cemented are thoroughly cleansed and abraded

Curing :

Initial setting time of Zircocem- 5 cement at ambient temperature (25°C / 77° F) is 4-5 hrs. and curing time is 24 hrs. depending upon the thickness of the cure. In such cases, where ambient temperature is lower or to accelerate the curing process, we suggest gentle heating up to 110°C (230°F) in an oven or suitable heating system for around 2 hours.

Applications :

Zircocem-5 is ideal for high temperature cementing / sealing / bonding of ceramic to ceramic, ceramic to metal, ceramic to glass, glass to glass, glass to metal, & refractories.

  • Fixing / assembling of high intensity halogen incandescent lighting bulbs
  • Embedding electrical heating elements
  • Insulation coating for wire wound resistors and coils
  • Mechanical sealing of parts where high resistance to elecricity & thermal shock is essential

Characteristics :

  • High resistance to electricity and thermal shocks
  • Maximum service temperature 1450° C (2642° F)

Zircocem-5 powder, ceramic electrical heater parts & wire wound resistors

Typical Properties :

Colour Cremish
Density 2.56 gms / cm3
Pot life at room temp. (25°-30°C/ 77°- 104°F) For 80 mins.
Compressive Strength 230 kgs /cm2
Linear Shrinkage 0.4 – 0.6 %
Tensile Strength 46 kgs. / cm2
Maximum service temperature 1450°C (2642°C)
Dielectric constant 6.8
Dielectric strength 2165 / Volts / mm
Co-efficient of thermal expansion
(25°C - 1000°C / 77°F - 1832°F)
4.32 x 10-6 / °C
Volume Resistivity at 25 /77°C 1.45 x 1011 ohms - cm
Thermal Conductivity 7-8 w/m°k

Cleaning :

All pots and tools used for mixing Zircocem -5 cement paste should be thoroughly cleaned with detergent and water before the cement cures.

Packaging :

Zircocem-5 adhesive cement powder is available in 1, 5, 10 and 25 Kgs. strong air tight plastic containers

Storing :

Zircocem-5 powder has shelf life of one year, when stored in original air tight container in dry conditions at ambient temperature.

Disclaimer :

The information gathered in this brochure is based on the results obtained from our R&D lab & is believed to be reliable. However, since the conditions of application and use of Zircocem-5 is beyond our control, we cannot stand warranty or accept representation regarding the results obtained by the use of the product, or that such use will not infringe on any patent. This information is provided in good faith that the user will evaluate the material through testing and determine the suitability of the product before use. Liability of Jyoti Ceramic Industries ceases for any damage, injury etc. caused by the mishandling of the product. Jyoti Ceramic Inds. Pvt. Ltd. disclaims any warranty of merchantability or fitness for particular application.

Zircocem-C9

Ceramic Adhesive Cement

Zircocem- C9 is a single component Zircon based high strength dispensable ceramic adhesive potting compound, and is typically mixed with water or Jyoti Ceramic’s MR liquid (which is a moisture resistant liquid) to enhance the cement’s moisture resistance properties. zirocem-C9 cement is ideal for sealing cartdrige heaters,intrared heaters,wire wound resistors

This single component cement is available in a fine dry powder form. Mix the Zircocem-C9 powder with clean tap water in the ratio specified below :

Mixing Ratio :

Powder 100gms : Water 25ml.
Powder 100 gms. : MR Liquid 25ml.

Method :

Mix 100gms.of powder, add 25ml water or MR liquid (well shaken) and mix gradually to obtain a uniform paste of toothpaste consistency. The pot life of this mixture at 25°C is 35-40mins.

Curing :

Initial setting time of Zircocem- C9 cement at ambient temperature (25°C/ 77°F) is 4-5 hrs. and curing time is 4-5hrs. The time required also depends upon the thickness of adhesive paste to achieve optimal electric and mechanical properties. To accelerate the curing time we suggest a heat cure schedule as given below but only after thorough air drying of cement.

  • 1. For water mixed: Around 2hrs of gentle heating up to 110°C (230°F) in a heating oven.
  • 2. For cement mixed in liquid: Around 2-3hrs. gentle heating at 140°C - 150°C (284°F - 302°F) in a heating oven.

Typical Properties :

Colour Off White
Density 2.9 gm / cc
Pot life at room temp. (25°-30°C/ 77°- 104°F) for 45mins.
Di electric strength 1200 – 1250 Volts / mm
Volume Resistivity 107 – 109 ohm – cm at r.t
Adhesive strength 36kgs / cm2
Porosity 2 to 3%
Chemical & Thermal shock resistance Excellent
Mechanical strength Excellent
Service temperature 1500°C (2732°F)

Applications :

Zircocem-C9 is ideal for high temperature cementing / sealing / bonding of ceramic to ceramic, ceramic to metal, ceramic to glass, glass to glass, glass to metal, & refractories.

  • Ideal for sealing cartridge heaters, infrared heaters etc.
  • Fixing of halogen lamp, embedding electrical heating elements and wire wound resistors etc.
  • Adhering glass to glass, glass to ceramic, ceramic to ceramic, glass to metal, ceramic to metal etc

Characteristics :

  • High temperature resistance
  • Excellent adhesion and bonding strength

Ceramic caps cemented to glass high / low wattage halogen lamp with Zircocem-C9(cartrage heaters & intrared heaters)

Cleaning :

All pots and tools used for mixing the Zircocem- C9 cement paste should be thoroughly cleaned with detergent and water before the cement cures.

Packaging :

All the powder components of the Inorganic Adhesive Cement is available in 1, 5 & 10kgs. airtight strong HDPE containers and the liquid component in proportionate quantity in sturdy HDPE plastic bottles.

Storing :

ZIRCOCEM- C9 powder has shelf life of around 1 year if stored in original air tight container in dry conditions at ambient temperature.

Disclaimer :

The information gathered in this brochure is based on the results obtained from our R&D lab & is believed to be reliable. However, since the conditions of application and use of Zircocem - C9 is beyond our control, we cannot stand warranty or accept representation regarding the results obtained by the use of the product, or that such use will not infringe on any patent. This information is provided in good faith that the user will evaluate the material through testing and determine the suitability of the product before use. Liability of Jyoti Ceramic Industries ceases for any damage, injury etc. caused by the mishandling of the product. Jyoti Ceramic Inds. Pvt. Ltd. disclaims any warranty of merchantability or fitness for particular application

Alucem-HT2

Alumina Based - 2 Component - Ambient Temperature Curing

Alucem–HT2 is a two component Inorganic Ceramic Adhesive Cement, resistant to high temperature 1500°C / 2732°F curing at ambient temperature (25°C / 77°F).

It consists of a fine dry powder (Part I) and a Liquid (Part II) to be mixed in the ratio specified below :

Mixing Ratio :

Powder Part I : Liquid Part II
1 Part by weight : 1 Part by weight.

Method :

Mix Alucem-HT2 powder and liquid in specified quantity to form a smooth uniform paste of tooth paste consistency and apply on thoroughly cleansed and abraded parts to be cemented.

Curing :

Leave the parts to cure for 24 hours at ambient temperature (25°C / 77°F).

Applications :

Alucem-HT2 is ideal for high temperature cementing / sealing / bonding of ceramic to ceramic, ceramic to metal, ceramic to glass, glass to glass, glass to metal, & refractories.

  • Ideal for bonding, assembling, sealing and joining ceramic to metal, ceramic to ceramic, glass to ceramic, glass to metals, ceramic to quartz etc.
  • Ideal for fixing ceramic Pyrometry tubes with metal sleeves for Pyrometry thermocouple assembly
  • Bonding, potting and encapsulation of electrical heater elements, metal resistor elements, high heat producing electrical bulbs etc.

Characteristics :

  • Excellent thermal conductivity, electrical and mechanical properties.
  • Excellent bonding strength
  • Maximum service temperature 1500°C / 2732°F
  • Provides the option to use as a thick or thin coating

Metal sleeve cemented to ceramic pyrometry tube with Alucem-HT 2

Physical & chemical Properties:

colorWhite
Dielectric strength700-1000 volts/mm
Volume Resistivity>107 ohm-cm
Thermal Conductivity3 w/m/°k

Cleaning :

All pots and tools used for mixing the Alucem -HT cement paste should be thoroughly cleaned with detergent and water before the cement cures

Packaging :

Alucem-HT2 adhesive (part I) cement powder is available in 1, 5 and 25 Kgs. strong air tight HDPE plastic containers. The liquid components (curing agents) are packed in proportionate quantities in strong HDPE plastic bottles.

Storing :

Both components have a shelf-life of around 1year if stored in original airtight containers in dry conditions at room temperature.

Disclaimer :

The information gathered in this brochure is based on the results obtained from our R&D lab & is believed to be reliable. However, since the conditions of application and use of Alucem-HT2 is beyond our control, we cannot stand warranty or accept representation regarding the results obtained by the use of the product, or that such use will not infringe on any patent. This information is provided in good faith that the user will evaluate the material through testing and determine the suitability of the product before use. Liability of Jyoti Ceramic Industries ceases for any damage, injury etc. caused by the mishandling of the product. Jyoti Ceramic Inds. Pvt. Ltd. disclaims any warranty of merchantability or fitness for particular application.

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